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This doesn't seem to be too difficult to make but still it helps if you find a simple, fast and effective way to get there.
This is how I did it.
First I traced the curvature on the foam blank using a strip of foam.
Then I cut some slits with a metal hand saw as a guide for the amount of foam that had to be planned off.
Finnaly used a small hand planner to cut the foam to the desired shape. For better results the planner should be driven into the foam at a 45º angle.
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